CNC
Busbar Punching and Shearing Machine
Main functions
and Features
CNC Busbar Punching and Shearing Machine -GJCNC-BP is
the computer-controlled equipment of high efficiency and high
precision,specially used for busbar processing. Dies of punching, shearing and
embossing are placed together in the storeroom of dies; It is capable of
executing punching (round,oblong holes),embossing, shearing,slotting, round
cornering and other processes;Automatic clamp switching can be achieved without
manul intervention for longer busbar. The finished workpiece can be sent out
through the conveyor. Such machine series can be used in combination with CNC
busbar bending machine to form an assembly line of busbar
processing.
GJ3DProgramming software
The software kit of the equipment is
the special CAD software (GJ3D) developed by our company, which can be used on
the line to realize automation of programming.The software pioneers in applying
three dimensional graphics, the state of the art technology, in the industry of
busbar processing. Such software is easy to operate, and can display the
processed shapes of the copper bar in a visual and three dimensional manner. It
is able to calculate the accurate positions of the punched, sheared, and
embossed work pieces, and generate the machine code automatically, therefore
shortening the time of manual programming and eliminating the potential errors
occurred in manual programming. Such software can demonstrate the entire process
of punching, shearing and bending, so as to prevent material waste arisen from
the error in manual code entry.
Main and auxiliary clamps:
For one
clamping, the maximum stroke of X Axis is 2000mm, and both the main and
auxiliary clamps will operate simultaneously, which will lower the quality
requirements on the flatness and bending of the bus bar, thus improving the
processing accuracy; during the processing, auto-clamping is obtained to save
labor, and to improve the processing efficiency and accuracy;
Fast Hauling
Belt:
After the processing, the work pieces will be hauled away with the
stainless steel hauling belt, so as to improve the efficiency and to protect the
work pieces from wearing.
Touch Screen:
Human-computer interface is easy
to operate and reflects in real time the program execution. It has the function
of displaying the alarm message of equipment operation, and allows the easy
setting of die parameters and the operation of equipment.
High-Speed
Operation System:
This machine uses high-precision ball screws and linear
guides to ensure the high precision and efficiency. Components and elements of
national and world famous brands can provide longer service life and guarantee
the quality.
Die Kit:
It has multiple die Kit (including dies for
shearing, embossing and punching) and adopts integral shearing blade, which is
able to cut the busbar at a time, thus improving the processing precision, the
section perpendicularity and the processing efficiency; it has special embossing
die for producing larger embossing area, thus improving the contact area of
busbar and the processing efficiency; the dies are easy to dismantle and
assemble, safe and reliable, and easy to replace, guaranteeing the improvement
of productivity under circumstances of frequent replacement of dies. The used
die satisfies the requirements on accuracy and performance with the punching
times no more than 50000.
Main Technical Parameter
Name | Unit | Parameter | ||
Nominal Force | Punching Unit | kN | 500 | |
Shearing Unit | kN | 500 | ||
Embossing Unit | kN | 500 | ||
Location Speed of X-axis | m/min | 48 | ||
Max Stroke of X-axis | mm | 2000 | ||
Max Stroke of Y-axis | mm | 530 | ||
Max Stroke of Z-axis | mm | 350 | ||
Stroke of Striking cylinder | mm | 45 | ||
Max Striking frequency | HPM | 55 | ||
Number of die stations | Punching Die | 5 | ||
Shearing Die | 1 | |||
Embossing Die | 1 | |||
Control Axes | 3 | |||
Pitch Control Accuracy | mm/m | ±0.20 | ||
Max Punch Diameter | mm | Φ32(Copper Thickness<12mm)< td=""> | ||
Max Cross-sectional Area | mm2 | 160×60 | ||
Max Allowable Plate(LxWxT) | mm | 6000×200×15 | ||
Total Weight | kg | 7600 | ||
Host Area(LxW) | mm | 7500×2980 | ||
Total Power | Kw | 21 |